Innovative Design Cases for Shaft Forging

Split Die Design: For heavy-duty splined shafts, a split die with a mechanical locking device and automated control system is used to automatically lock the bar stock and quickly remove the forging, solving the problems of insufficient equipment stroke and high labor intensity.

Rotary Forging Process Optimization: DEFORM software is used to simulate the rotary forging process. By simulating reheating and controlling die reference points, the uniformity and precision of metal deformation under high-frequency loading are improved.

Closed-Die Forging Application: Horizontal parting and bidirectional extrusion forming are used to optimize the fiber flow direction of the cross shaft forging, reduce metal flow dead zones, and improve die life and forging quality.